1.General
The low density polyethylene (LDPE) with melting index MI=2~7 is used as the main raw material in the bubble film machine. The linear raw material (LLDPE) with melting index MI=1.0~1.5 can be added in proper proportion, and the regenerated LDPE with melting index equivalent to MI=2~4 can be partly or completely used as the raw material so as to make bubble film of a certain width.
Because the air bubble film, is filled with air, it is light, transparent, flexible with sound insulation, anti-vibration and anti-wear performance, which is widely used in electronic, instrumentation, ceramics, handicrafts, household appliances, bicycles, kitchens, furniture and lacquer products, glass products and precision instruments and other antiknock cushioning packaging. It can be made into bubble bags, envelope bags, etc.
2.Machine Basic components and Prices
| Model |
Qty |
Price |
JDPE-2000 Air Bubble Film Making Machine
Video: https://youtu.be/ysQNWnmPZ2k |
1 Set |
39,000USD |
| Possible Accessories: |
| Cooling Tower-30T (Suggest Buy in local) |
1 Set |
1200USD |
| Edge Online Recycle(Not Suggest) |
1 Set |
3,100USD |
| Filter Change to Hydraulic |
1 Set |
2,200USD |
| Total |
1 Line |
|
3.Detail For Bubble Film Making Machine:
- Working Process
Extrusion→Bubble Forming→Trimming→Winding.
- Main Datas
| Model |
JDFPE-2000 |
| Screw Diamter |
Φ90 |
| L/D |
30:1 |
| Forming Roller |
Φ270mm; Bubble:Φ10*2.8 or Custermize |
Finished Film Width
|
1600-2000mm |
Forming Thickness
|
30-120gsm |
| Usable Material |
LDPE,LLDPE |
Max Working Speed:
|
18-25 m/min |
Max Extrusion Capaciy:
|
150kg/h |
Motor Power
|
45 kw |
Total Power
|
123kw |
| Winding Diameter |
≤φ1400 mm |
Weight
|
9t |
| Overal Demensions |
10000×5500×3500 mm |
| Power Supply |
380/3/4/50(Volt/Ph/Line/Hz) |
Note: Due to the continuous improvement of the products, the appearance and technical parameter subject to change without notice. Meanwhile, we can customize machines of different levels of specification for customers.
Other Data:
1,Machine speed:Max 28m/min,Detail Real speed by material and forming thickness.
2,Roller Width:2100mm
3,Extrusion Material:LDPE / LLDPE
4,Extrusion Variation:±5%
5,Heating:Electrical Heating
6,Temperature Control:Temperature Controller
7,Drive Motor:AC Drive Converter Motor
8,Converter:AC Drive Frequency Converter
9,Power Require:Loading Power 123kw(Using power around 60~85kw)
10,Cooling Water:16~25ºC
4.Machine Basic Parts
- SJ90/30 Single Screw Extruder 1Set
2,Filter and Connector 1Sets
3,T-Die 1Sets
4,Extruder and T-Die Heating Control 1Sets
5,Forming 1Set
6,Traction 1Set
7,Winder 1Set
8,Control System 1Set
9,Protection
5.Detail Datas:
- SJ90/30 Single Screw Extruder 1Set,
Screw and Barrel:
1)Dia:φ90mm,L/D 30:1
2)Material:38CrMoAlA
3)Treating:Nitrogen Treatment and Hard Chrome Plating
4)Nitrogen:0.4-0.7mm
5)Heater:Ceramic Heater
6)Heating Power:37.5kw
7)Heating Zone:5 Zones
Gear Box: 1Set
1)Speed Reduction: 12.5/10
2)Forced Oil Circulation
Hopper:With Inner Water Circulation Cooling
Speed Control:Frequency Converter(Weichuang)
Drive Motor:45kw
RPM:5-95rpm
2,Filter And Connection 1Sets
Type:Manual Net Changer
Material:38CrMoAlA and 5CrNiMo
Heater: 1)Heating Type:Heating Circle;
2) Heating Zone: 1
3,T-Die
Model:BJ-2100
Working Width:Lip 2100mm;Gap 0-1.5mm(0.8mm EXW)
Material:A1.2133(German),NM Level Hard Chrome plated.(High toughness,Acid proof and rust proof,reduce Sticky)
1) First Extruder T-Die 1 Set
Lip 2Layer
Type Cloth Hanging
Lip Width 2100mm
Heating: Casted Aluminum
Heating Zone: 7 Zones,Digital Control(Winpack)
Heating Power 35KW
4,Extruder and T-Die Heating Control Box
Electrica Box by Fan Cooling
Type:Ground Type
Temperature Control:Digita Temperature Controller
Control Zone:Barrel 5 Zones,Filter and Connection Pipe 2 Zones,T-Die 7 Zones,Total 14 Zones
Heating:AC Contactor or SSR
Attachments:1) Thermocouple 14pcs
5,Forming
Forming Roller:φ270mm 1Pc;Bubbleφ10*2.8mm or as requested, with rotary joint and cooling water circulation
Drive Motor:2.2kw Frequency Motor
Drive:Frequency Converter
6,Traction
Rubber Roller:φ160mm 1Pc;NBR Coated
Steel Roller:φ160mm 1Pc;Hard Iron Plated
Banana Roller:Banana Roller,NBR Coated 1pc
Sliding Roller:φ80mm;Hard Chrome Plated
Trimming:Online Slitting Cutter;
Wastage:Wastage Collector(With Machine)Or Online Recycle(Optional)
9,Winder
Structure:Center Winding Double Station Changing Automatic changing Manual Cutting.
Winding Dia:Maxφ1400mm
Core:Coreless Winder.
Drive Motor:1.1kw Touque Motor
Controller: 1Sets
Rotating:Motor Drive by Motor and Reducer
10,Protection:
Electrical:Compounding and Winder has urgent-stop button. When any one of them being pressed, all pressing roller will be open and line will stop running.
Mechanical:Install Shield and Platform in necessary places.
6.Those Not Involved Fundation Base:
- Machine running Plant
- Electrical Box to machine electrical cabinet
- Water project in-out from this machine
- Air supply in-out related to this machine
- Waste discharge from mould and corona
- Rolling up and down Tools
- Others not listed in agreement
7.Additional statement
As machine is improving every year, machine configuration may change accordingly.
Certification
Customers Visit
FAQ:
Q1: Are you a trading company or a manufactory?
A1: We are a manufactory, we supply the factory price with good quality, welcome to visit !
Q2: Why choosing AGLASSTEC ?
A2: Founder of the company engaged in machinery manufacturing industry almost 20 years of experience, professional production and export of high-quality glass processing machinery, industrial automation machinery, etc. , exported to all parts of the world, we have been committed to doing a good job of products, service every customer.
Q3: Machine warranty specifications ?
A3: We will provide lifelong maintenance service in the use of machinery, we will solve
problems for customers free of charge, eliminate all the troubles of customers. For
machines beyond the warranty period, we will always provide follow-up services and
provide wearing parts for free, but we do not provide freight, local customs clearance fees
and related costs.
Q4: This is the first time I buy glass machine, is it easy to operate?
A4: We can provide the operation manual or video for guiding. If it is hard for you learning, We can help you by "Team viewer" online, with telephone or WhatsApp explain. And We will send our engineers to your factory to install the machines and train your staff how to operate the machines.
Q5: How to choose a suitable machine ?
A5: You can tell us working piece material, size, and the request of machine function. We can recommend the most suitable machine according to our experience.
Q6: How can I trust your company and your products ?
A6: The whole production procedure will be under regular inspection and strict quality
control. The complete machine will be tested to make sure they can work very well
before being out of factory. The testing video and pictures will be available before
delivery.
Q7: If machine have any problem after I ordered it, what could I do ?
A7: Free parts send to you in machine warranty period if machine have any problem. Free after-sales service life for machine, please feel free contact us if your machine have any problem. We will give you 24hours service from telphone and WhatsApp.
Q8: How about the spare parts?
A8: After we deal down all the things , we will offer you a spare parts list for your reference.
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