Fgc-CB-4228 CNC Automatic Shaped Glass Cutting Line

• Customization: Available
• Certification: CE
• Transfer System: Synchronized Belt Tran
• Model NO.: FGC-CB-4228
• Table Top: HDF
• Cutting Wheel: Germany Bohle
• Glass Thickness: 3-19mm
• Type: Glass Cutting Machine
• Structure: Horizontal
• Control System: PLC
• Condition: New
• Transport Package: Export Standard Packing
• Specification: 4228*2000
• Trademark: AGLASSTEC
• Origin: Foshan
• HS Code: 8464901100
• Production Capacity: 1000

Product Description

1. Technical File

FGC-CB-4228 CNC Automatic Shaped Glass Cutting Line
Feature:

• High automation
• Optimize software, save glass material
• High speed and high work efficiency
• Any shape available 

FGC-CB-4228 CNC Automatic Shaped Glass Cutting Line
Introduction
The line mainly contains three sections:

1. FGC-AL-4228 Automatic Glass Loading Table (Double side , 2 station)
2. FGC-CB-4228 CNC Automatic Shaped Glass Cutting Machine
3. FGC-BK-4228 Glass Breaking Table  

 

1. FGC-AL-4228 Automatic Glass Loading Table

Equipment composition: equipment frame system / equipment transmission system / vacuum adsorption system / mechanical inversion system / electrical control system
(1),Mechanical parts:

Mechanical configuration		Electrical components
Flip sprocket chain	High precision enhanced	PLC	DELTA
Transfer wheel	Imported PU material	Pressure Sensor	DELTA or SMC
Sucker	Imported nitrile rubber material (double adsorption structure)	Main control solenoid valve	AIRTAC
Vacuum pump	PUXU	Frequency converter	DELTA

(2)hnical Parameters:

Equipment dimension	4600*2800mm	Flip	Double side
Max glass size	4200*2800mm	Loading Station	2 station
Glass thickness	3~19mm	Loading Arm	One side 4 arm
Max load	600KG	single arm suction cups	3pcs
Loading  cycle	45s/PCS	Power	380V/50HZ
Max suction depth	650mm	equipment power	5KW
Vacuum pressure	-90~0Kpa	Compressed air	0.7Mpa

(3),Equipment performance:
1,The whole machine material is welded and formed by national standard steel and subjected to aging treatment. The steel has good comprehensive mechanical properties and good plasticity and welding performance. The surface is subjected to a special descaling process to remove surface rust and surface oxide layer, the bottom layer is sprayed with high-grade zinc-yellow polyester paint, and the surface is coated with high-grade automotive paint.
2,The vacuum system has reasonable design, high vacuum, fast suction and high reliability.
3,The equipment has a one-button reset function, and all the preparations before the automatic start can be completed by pressing the touch screen, which greatly improves the work efficiency. The equipment has a fault alarm and a safety alarm device.
4Equipment triple collision avoidance mechanism: A/B surface detection, mechanical anti-collision, program protection
5Multiple glass frames can be set at one time to absorb different specifications of glass, and the processing efficiency is high.
 

1. FGC-CB-4228 Automatic Shaped Glass Cutting Machine(Double drive,with labeling)

 

1. Mechanical and Electric parts:

Mechanical		Electric
Platen	Density board	Controller	Galil(8 axis)
Guide	Taiwan	Servo Motor	Yaskawa
		Relay	SCHNEIDER
Cutting Wheel	Bohle	Terminal	WEIDMULLER
laser sensor	PANSONIC	Proportional solenoid valve	SMC

 

1. Technical Parameters:

Equipment dimensions	5320mm*3100mm	Equipment weight	3T
Max Glass size	4200mm*2800mm	Height	900mm±20mm
Glass Thickness	3~19mm	Oil supply method	Pneumatic automatic oil filling
Cutting Speed	0~180m/min	Power supply	380V/50HZ
Straight line parallelism	≤±0.20mm/m	Equipment power	6.5KW
Diagonal accuracy	≤±0.25mm/m	Compressed air	0.6MPa
Belt transmission speed	30m/min(Adjustable)	Cutting Holder	The cutter head can be rotated 360° (can accurately cut any straight line and various shaped glass)

 

1. Equipment performance

1,The equipment is analyzed by professional structural software to ensure the stability of the machine, the dynamic balance, the strength of the mechanics to achieve the perfect match, and to ensure that the structure of the equipment is not deformed.
2,The Japanese SMC proportional solenoid valve is used to automatically adjust the pressure according to the thickness of the glass. The cutter head rotates 360 degrees, and the lower knife cushions and cuts. The knife box adopts the patented product of the company (invention patent number: 201120295693.3)
3,The automatic edge finding system eliminates the need for edge marking and greatly increases the glass cutting rate.
4,The oil circuit is equipped with an air filter device to ensure the clean use of the cutting oil, and the oil is automatically injected during cutting.

The main performance of motion Controller (Galil)

• Running fast, smooth operation, high precision control, the controller modular structure.
•  Line cutting mode, optical positioning cutting mode, cutting mode directly by the option set free. Process can readily achieve automatic cutting mode with the dry run mode.
• After a full glass pressure store, disposable cutting thickness specifications of the input pressure to save, you can directly used.
• Machining path display real-time tracking and timely recording moving coordinate axis status, I / 0 status, fault diagnosis and alarm automatically record.
• Receive a variety of processing documents, accept standard G code Optima and other nesting software, AUTOCAD DXF file, the system comes with graphics editing software(Exactly the same way with Bottero editor).
• Security can be set under the knife away. Editing files can not trimming, improve the utilization of glass.
• Gallery nesting program, selected from the gallery shaped, set the relevant parameters, the number of processing, automatic nesting, generate toolpaths.
• Compensation: Tool eccentricity compensation, backlash compensation, pitch compensation.
• Optical positioning function (accurately determine the actual position of the glass), according to the actual position and the deflection angle, automatic adjustment of the cutting.
• Can be realized by setting options in English interface switching, and imperial, metric programming. Easy to use foreign users.
• Various protection: Includes soft and hard limit, blade pressure limit, external emergency stop control, etc.
• Speed increase / decrease buttons timely optimize machine cutting speed.
• Man-machine interface is simple and elegant, simple parameter adjustment, less need for the operator to modify the parameters, simple and intuitive, requiring low operating personnel.
• Find edge speed, back to zero faster.
• Cutting speed: 160m / min.
• Has a relatively rich graphics library, you can expand the gallery.
• Shaped scanning high precision, simple graphics can be saved directly processed.
• Cutting interface displayed directly cut a small piece size (with the OPTIMA software).
• Opened directly from within the software optimization software.
• Under the pipeline mode automatically wrap view of optimization software program, continuous processing.
• Fast patrol side positioning feature, you can grab a one-time patrol edge signal, improve work efficiency.

OPTIMIZATION SOFTWARE: OPTIMA ( Italy)

• The main performance of  optimization software
• Optimization results can be imported in the office to do;
• Cutting programs can be created and edited manually.
• With a copy and move functions.
• You can manually edit the cutting sequence.
• XYZ mode can be used to quickly create cutting plan.
• Can be a variety of original pieces and small pieces while optimizing.
• Optimized layout no size limit.
• Optimization results rotate, mirror management.
• Cutting a small piece of the priority management to optimize.
• Priority management optimization original film.
• Original film library management.
• 20 kinds of efficient optimization algorithms.
• Graphics can be edited on the cutting.
• Label design and label printing (Label-WAY).
• Optimization results clearly printed report.
• Excel data file import.
• Low-E and laminated glass cutting management.
• Graphics library containing 350 parametric graphic, including all common graphic types (Geo-Way).
• Two-dimensional CAD system with profiled scan processing functions (Cad-Way).
• The digital signal is automatically converted to a numerical control system from the graphical point forming.
• Software interface has a choice of languages, including Chinese interface selectable.
• Tracking the latest international software development, providing real-time upgrade version, for customers to achieve the latest functional requirements.

 

1. FGC-BK-4228 Glass breaking table

Technical Parameters:

Equipme dimensions	4200*2800mm	Glass Thickness	3~19mm
Breaking Bar	1+2	Hight	900±20mm
Board surface	Density board	Power supply	380V/50HZ
Compressed air	0.7Mpa	equipment power	4KW

Spare Part List

	Name	Unit	Amount
1	Sucker	pcs	5
2	Adjust Tool	set	1
3	Cutting Wheel	pcs	15
4	Cutting Holder	pcs	5
5	PU wheel	pcs	2